The Ultimate Guide to Understanding 1511PC220-8 Swing Gearbox for Excavators

Possible low hydraulic oil, clogged filter, high ambient temperature, or excessive load.

Solution: Refill hydraulic oil, clean or replace filter, ensure good ventilation, reduce system load.

This is because the valve plate was over-ground during maintenance and the grinding amount was too much, so the pressure between the valve plate and the cylinder plane is insufficient. At low throttle, the oil pressure is small, and it is not easy to leak between planes; at high throttle, the oil pressure increases, and overflow occurs between planes, causing the track to be unable to move at high throttle. The remedy is to add a gasket to the spring. If it is a butterfly spring, you can add an extra butterfly spring.

The treatment of oil leakage includes replacing seals, repairing or replacing damaged joints or pump housings, and checking and adjusting system pressure.

1. When walking on the construction site, please try to place the travel motor behind the walking to reduce the squeezing of the sprocket.

2. The continuous walking time of the machine cannot exceed 2 hours. The walking time on the construction site should be minimized. If necessary, it is recommended to walk after a short stop in the middle.

3. Avoid raised hard objects when walking to avoid stress concentration on the track chain.

4. Confirm the tightness of the crawler, adjust the crawler tighter in soft places such as soil, and adjust the crawler looser when walking on stones. It is not good to have a crawler that is too loose or too tight. Too loose will cause the crawler to derail easily, and too tight will cause the chain sleeve to wear too quickly.

5. Check whether there are foreign objects such as stones in the crawler frequently, and clean them if there are.

6. When working on a muddy construction site, it is necessary to frequently idle to discharge the soil deposited in the crawler.

7. Try to avoid the excavator turning in circles on the spot.

8. Regularly check the rail guard and the rail guard welded under the guide wheel.

Kobelco excavator maintenance tips 1: Cooling to prevent air blockage In high temperatures in summer, the engine is prone to air blockage due to high speed and difficult heat dissipation, which makes it difficult to start the engine after stopping for a few minutes. Once air blockage occurs, the excavator driver should stop the engine immediately to cool down and eliminate the fault.

Kobelco excavator maintenance tips 2: Observe the water temperature gauge at any time to prevent water shortage When driving in high temperature weather, always pay attention to checking the cooling water volume and the water temperature gauge. When water shortage is found, immediately idle the engine to cool down before adding water, and be careful not to open the radiator cap immediately to prevent burns.

Kobelco excavator maintenance tips 3: Prevent engine oil from deterioration Lubricating oil is easily diluted by heat, resulting in poor oxidation resistance, easy deterioration, and even causing faults such as burning of the bearing and the shaft. Therefore, the crankcase and gearbox should be replaced with summer lubricating oil, and the amount and quality of the lubricating oil should be checked frequently, and replaced in time.

Kobelco excavator summer maintenance tips 4: timely cleaning of engine surface oil If the external oil of the engine is too thick, it will affect the heat dissipation and bury the hidden danger of failure of various parts. You can use the high-pressure spray method to clean the engine parts with a cleaning agent that does not corrode the body parts.

Kobelco excavator summer maintenance tips 5: prevent the water tank water temperature from being too high In summer, the cooling water of Kobelco excavators evaporates and consumes quickly. You must add enough cooling water before leaving the vehicle, and check the water level frequently during work. For single-cylinder diesel engines without a water temperature gauge, always pay attention to the red mark height of the water tank float. If the float cannot be used normally, it should be repaired in time. If the boiling phenomenon occurs during work, do not add cooling water directly. Stop the work, slow down the generator, and slowly add cooling water after the water temperature drops to avoid cracks in the water tank when it is cold.

Kobelco excavator summer maintenance tips 6: Ensure the best oil supply time In summer, the oil supply time of Kobelco excavators should be adjusted. If the oil is supplied too early, the engine will make a knocking sound and sometimes reverse; the oil supply time should not be too late, otherwise the engine will work weakly.