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How Hydraulic Pump Works in Excavator - Kyotechs

2024-08-23
Learn the intricate workings of hydraulic pumps in excavators and explore how Kyotechs provides comprehensive parts and solutions for your machinery needs.

Understanding How Hydraulic Pumps Work in Excavators

Excavators are indispensable machines in construction sites. At the heart of their operation lies the hydraulic pump, a crucial component that enables these heavy-duty machines to perform with remarkable efficiency and precision. we delve into how hydraulic pumps work in excavators, and how Kyotechs, a leader since 2009 in providing comprehensive excavator solutions, ensures your machinery runs smoothly with its quality parts and services.

What is a Hydraulic Pump?

A hydraulic pump is a mechanical source of power that converts mechanical energy into hydraulic energy. It does so by using liquid (usually oil) to transfer the energy through the system. When it comes to excavators, the hydraulic pump is responsible for generating the flow needed to operate the entire hydraulic system of the machinery.

The Mechanics of Hydraulic Pumps in Excavators

In excavators, the hydraulic pump plays a pivotal role in movements like lifting, digging, and moving. Here's a step-by-step breakdown of how it works:

1. Initiation: The process begins when the engine drives the hydraulic pump. This engine power is converted into hydraulic power by the pump.

2. Oil Movement: The pump draws hydraulic fluid from the reservoir and pressurizes it, sending it through hoses to various hydraulic cylinders and motors throughout the excavator.

3. Energy Transfer: As the hydraulic fluid travels, it is routed to the appropriate actuators or motors, generating the necessary mechanical force required for movement.

4. Control Mechanisms: Operators control these movements via the machine's control valves. These valves modulate the flow and direction of the hydraulic fluid, allowing for precise operation and control over the machinery.

5. Return Process: After the hydraulic fluid completes its cycle, it returns to the reservoir to be cooled and reused in continuous cycles.

Importance of Maintenance and Genuine Parts

Maintaining the hydraulic pump is essential to ensure the longevity and efficiency of excavators. Using genuine, high-quality parts is crucial. A malfunctioning hydraulic pump not only hinders operations but can also result in costly repairs and downtime.

At Kyotechs, we emphasize quality and reliability. Established in 2009, our organization caters to a diverse range of excavator needs with products from renowned brands such as Hitachi, Sany, Kawasaki, Volvo, Hyundai, and more. Our inventory includes engine assemblies and parts, hydraulic pump assemblies and parts, control valves, and undercarriage parts, among others.

FAQs on Hydraulic Pumps in Excavators

Q: What's the primary function of a hydraulic pump in an excavator?

A: The hydraulic pump converts mechanical energy into hydraulic energy, crucial for the movement and operation of excavator components.

Q: How often should I service my hydraulic pump?

A: Regular maintenance should be done according to the manufacturer’s guidelines, typically every 500-1000 operating hours. Regular checks help preempt issues before they escalate.

Q: Can I replace parts of my hydraulic pump myself?

A: While some basic maintenance can be performed independently, it’s recommended to consult a professional for parts replacement to ensure safety and correct installation.

Q: Why should I choose Kyotechs for hydraulic pump parts?

A: Kyotechs offers a range of genuine and high-quality parts guaranteed to fit your machinery, backed by our expertise in one-stop hydraulic repair solutions.

Conclusion

Understanding the operation of hydraulic pumps in excavators is crucial for efficient machine handling and maintenance. By choosing reliable parts and maintaining regular service schedules, your excavator can achieve unparalleled performance. Kyotechs stands ready to assist with top-notch parts and repair solutions, ensuring your machinery not only lasts longer but also operates at peak efficiency. From engine repairs to hydraulic solutions, our comprehensive offerings make Kyotechs your go-to partner for excavator needs. If you are looking for reliability, efficiency, and quality, Kyotechs is your answer.

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What is the mission and vision of kyotechs?

In the field of modern engineering machinery, excavators play a vital role, and behind this, there is a company that is quietly adding momentum to the industry, that is Kyotechs. With the mission of "building a community of shared destiny for partners and adding strength to the excavator industry", Kyotechs is not only committed to providing high-quality excavator parts, but also promoting the development of the entire industry with a long-term vision and innovative thinking.

 

In an increasingly competitive market environment, the era of fighting alone is over, and win-win cooperation is the key to future development. Therefore, the company has always been committed to building a close community of shared destiny for partners. This is not just a simple business cooperation, but also a deep collaboration based on trust, mutual assistance and common goals.

 

In this community of shared destiny, Kyotechs shares information, resources and opportunities with suppliers, customers, technical partners and other relevant parties. In this way, the company can not only respond quickly to market needs, but also foresee and respond to industry challenges in advance. The success of our partners is our success. It is this concept of symbiosis and win-win that has established a good reputation for Kyotechs in the industry.

 

As a company focusing on excavator parts, Kyotechs' products cover hydraulic pumps, engine parts, electronic controllers, transmission system parts and other fields. These high-quality parts not only ensure the efficient operation of the excavator, but also play an important role in improving overall engineering efficiency and reducing equipment failures.

 

Kyotechs not only pursues commercial success, but also takes "becoming a happy person in the field of excavation equipment" as its vision, emphasizing the happiness and satisfaction of all stakeholders. This vision reflects the company's deep care for employees, customers and society.

 

For Kyotechs, customer satisfaction is an important criterion for measuring our success. The company has always been customer-oriented and provides high-quality products and a full range of services. Whether it is product quality, delivery speed or after-sales service, Kyotechs strives to do its best to ensure that every customer can enjoy an experience beyond expectations.

Why do you need to check and replace the engine belt regularly?

Regularly checking and replacing the engine belt can prevent the belt from breaking and ensure the normal operation of the engine.

What is the function of the hydraulic pump pressure relief valve?

The pressure relief valve protects the hydraulic system from damage caused by excessive pressure by releasing excess hydraulic oil when the pressure exceeds the set value.

What are the reasons for the excavator engine to emit black smoke?
  1. 1. Insufficient air intake: Check whether the intake valve clearance is within a reasonable range. Unequal valve clearance will cause insufficient intake pressure and volume; whether the air filter is clogged. The supercharger is damaged, resulting in insufficient intake pressure;

 

2. The diesel quality is poor, and the diesel pump and fuel injector are worn;

 

3. Injector wear: Excessive fuel injection leads to incomplete combustion. Service personnel are required to perform an engine cylinder disconnection experiment to check whether it is caused by wear of the fuel injector.

What should I pay attention to when assembling a gear pump?

The pump housing will wear more in the oil inlet chamber. If the pump housing is symmetrical, it can be turned 180 degrees. Then use it. For the passive gear, the two ends cannot be replaced. Make a mark when removing it. Because the gear will wear on one side. The active gear is integrated with the rotating shaft and cannot be turned over; turning the passive gear over can change the contact point of the meshing line of the two gears. After the pump is assembled, add a little lubricating oil and rotate it slightly by hand. The feel should be smooth.

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