

How to Test a Caterpillar Hydraulic Pump — Kyotechs Guide
About Kyotechs
Kyotechs, established in 2009, supplies a full range of excavator parts for brands like Caterpillar, Komatsu, Volvo, Hitachi and more. We offer one-stop solutions for engines, hydraulics, controls, and full repair services. Our hydraulic pump parts and repair services are designed for reliability and long-term performance.
Why Test Your Caterpillar Hydraulic Pump
Regular testing prevents costly downtime. A simple test helps find leaks, low pressure, poor flow, unusual noise, or internal wear early so you can repair or replace parts before major failure.
Quick Safety Checklist
- Shut down the machine and follow lockout/tagout rules.
- Wear gloves and eye protection.
- Work on a flat surface and allow components to cool.
- Use proper tools and Kyotechs recommended parts.
How to Test a Caterpillar Hydraulic Pump
1. Visual and Fluid Check
Inspect hoses, fittings and seals for leaks or damage. Check hydraulic fluid level and condition—dark, milky, or burnt-smelling oil indicates contamination or overheating.
2. Pressure Test
Attach a calibrated pressure gauge to the pump outlet. Start the engine and slowly operate the hydraulic circuits. Compare readings to the Caterpillar service manual. Low pressure usually points to worn pump components or relief valve problems.
3. Flow Test
Use a flow meter to measure output at rated engine speed. Reduced flow signals internal wear or slipping. Flow inconsistent with specs means repair or remanufacture is needed.
4. Noise and Vibration
Listen for grinding, knocking, or whining. Excessive noise often means cavitation, air ingress, or deteriorated bearings.
5. Leak and Temperature Check
Look for external leaks under pressure. Monitor operating temperature—overheating can indicate internal friction or poor fluid condition.
When to Choose Kyotechs
If tests show abnormal results, Kyotechs provides genuine replacement parts, remanufactured pumps, and hydraulic repair services. Our one-stop hydraulic repair solution ensures correct parts, testing equipment, and professional fitment so your Caterpillar excavator runs safely and efficiently.
Contact Us
Need help testing or repairing a Caterpillar hydraulic pump? Contact Kyotechs for fast support, spare parts, and service guidance.
Our Advantages
Professional Parts Query Software
Our specialized parts query software streamlines and enhances the customer experience by providing an efficient process for searching for and identifying the exact components they need.
Tailored Services
We prioritize providing professional services, ensuring that our clients receive personalized attention and support, contributing to a positive and efficient business relationship.
Global Reach
Engaging in global accessory supply positions us as a global player, allowing customers from different parts of the world to access our specialized services and products.
Diverse Brand Specialization
We cater to a wide range of renowned brands such as Caterpillar, Cummins, Hyundai, Doosan, Hitachi, JCB, CASE Construction, CNH, Kobelco, Komatsu, and Volvo, showcasing our comprehensive understanding of the industry.
Qualification Certificate
Tongmyung
TUV
WYS
FAQ
What to do if the excavator engine overheats?
Engine overheating may be caused by low coolant levels, clogged cooling system, or water pump failure. Check the coolant level, clean the radiator, inspect the water pump and fan, and replace faulty parts as necessary.
How to avoid the derailment (chaining) of the crawler chain of the excavator?
1. When walking on the construction site, please try to place the travel motor behind the walking to reduce the squeezing of the sprocket.
2. The continuous walking time of the machine cannot exceed 2 hours. The walking time on the construction site should be minimized. If necessary, it is recommended to walk after a short stop in the middle.
3. Avoid raised hard objects when walking to avoid stress concentration on the track chain.
4. Confirm the tightness of the crawler, adjust the crawler tighter in soft places such as soil, and adjust the crawler looser when walking on stones. It is not good to have a crawler that is too loose or too tight. Too loose will cause the crawler to derail easily, and too tight will cause the chain sleeve to wear too quickly.
5. Check whether there are foreign objects such as stones in the crawler frequently, and clean them if there are.
6. When working on a muddy construction site, it is necessary to frequently idle to discharge the soil deposited in the crawler.
7. Try to avoid the excavator turning in circles on the spot.
8. Regularly check the rail guard and the rail guard welded under the guide wheel.
What causes hydraulic pump cavitation?
Possible low hydraulic oil level, high oil viscosity, or restricted fluid flow.
Solution: Refill hydraulic oil, use correct viscosity oil, check and clear restricted areas.
Why does the hydraulic system overheat during excavation?
Possible low hydraulic oil level, clogged filter, excessive load, or cooling system failure. Solution: Check and refill hydraulic oil, clean or replace filter, reduce system load, check and repair cooling system.

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Kyotechs delivers efficient and reliable service at each stage to meet the customer's needs.
Contact
Contact: Ally Fan
Email: kyotechs@kyotechs.com
Tel: +86 020 - 82313009
Skype: allyfan333
Mobile / Whatsapp / Wechat:
+86 - 18826315313
Address: 268 Zhongshan Avenue East, Guangzhou, Guangdong, China.
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